"The Global Additive Manufacturing with Metal Powders Market Size was valued at USD 2.7 billion in 2024 and is projected to reach USD 3.2 billion in 2025. Worldwide sales of Additive Manufacturing with Metal Powders are expected to grow at a significant CAGR of 21.1%, reaching USD 18.5 billion by the end of the forecast period in 2034."
Introduction and Overview
The Additive Manufacturing with Metal Powders market has seen significant evolution over the past decade, driven by technological advancements and increasing industrial applications. Additive manufacturing (AM), commonly known as 3D printing, uses metal powders to create complex and high-precision components layer by layer. This technique has revolutionized various industries, including aerospace, automotive, and medical, by offering superior design flexibility and reducing material waste compared to traditional manufacturing methods. The market for metal powders in additive manufacturing is expanding rapidly, with new developments enhancing the performance and capabilities of AM technologies. As industries continue to seek innovative solutions for optimizing production processes and achieving cost efficiencies, metal powder-based additive manufacturing is poised to play a crucial role in shaping the future of industrial manufacturing.
In recent years, the demand for metal powder additive manufacturing has surged due to its ability to produce parts with intricate geometries and high strength. This technology allows for the production of components that are both lightweight and durable, meeting the stringent requirements of high-performance applications. Additionally, the growing focus on customized solutions and small-batch production is driving the adoption of additive manufacturing. The integration of advanced materials and processes is expected to further expand the market, offering opportunities for growth and innovation. The ability to rapidly prototype and manufacture complex parts without the need for extensive tooling is enhancing the appeal of metal powder-based additive manufacturing across various sectors, making it a vital component of modern manufacturing strategies.
Trade Intelligence for Additive Manufacturing with Metal Powders market
| Global Machinery for processing rubber/plastics or making products thereof, n.e.s. Trade, Imports, USD million, 2020-24 | |||||
|
| 2020 | 2021 | 2022 | 2023 | 2024 |
| World | 5,520 | 6,654 | 6,614 | 7,230 | 6,765 |
| China | 660 | 772 | 839 | 1,123 | 827 |
| India | 304 | 545 | 590 | 478 | 624 |
| United States of America | 441 | 574 | 528 | 577 | 541 |
| Viet Nam | 371 | 462 | 439 | 324 | 366 |
| Germany | 349 | 363 | 344 | 378 | 346 |
| Source: OGAnalysis, International Trade Centre (ITC) | |||||
- China, India, United States of America, Viet Nam and Germany are the top five countries importing 40% of global Machinery for processing rubber/plastics or making products thereof, n.e.s. in 2024
- Global Machinery for processing rubber/plastics or making products thereof, n.e.s. Imports increased by 22.5% between 2020 and 2024
- China accounts for 12.2% of global Machinery for processing rubber/plastics or making products thereof, n.e.s. trade in 2024
- India accounts for 9.2% of global Machinery for processing rubber/plastics or making products thereof, n.e.s. trade in 2024
- United States of America accounts for 8% of global Machinery for processing rubber/plastics or making products thereof, n.e.s. trade in 2024
| Global Machinery for processing rubber/plastics or making products thereof, n.e.s. Export Prices, USD/Ton, 2020-24 |
|
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| Source: OGAnalysis |
Latest Trends
One of the latest trends in the Additive Manufacturing with Metal Powders market is the development of high-performance metal alloys. Advances in material science have led to the creation of new metal powders with enhanced properties, such as increased strength, improved thermal resistance, and better corrosion resistance. These new alloys are enabling the production of components that can withstand extreme conditions and meet the rigorous demands of industries like aerospace and defense. As a result, manufacturers are increasingly leveraging these advanced materials to push the boundaries of what is possible in additive manufacturing, leading to innovations in design and functionality.
Another significant trend is the growing use of hybrid manufacturing systems, which combine additive manufacturing with traditional subtractive techniques. This approach allows for the production of complex parts with high precision and surface finish while optimizing material usage and reducing overall production time. Hybrid systems are particularly beneficial for industries requiring high-quality components with intricate geometries, such as medical implants and aerospace parts. The integration of additive and subtractive processes is expected to become more prevalent as manufacturers seek to leverage the strengths of both technologies to achieve superior results.
The rise of digital manufacturing and Industry 4.0 is also impacting the Additive Manufacturing with Metal Powders market. The incorporation of advanced digital tools, such as artificial intelligence and machine learning, is enhancing the efficiency and accuracy of additive manufacturing processes. These technologies enable real-time monitoring and optimization of production parameters, leading to improved part quality and reduced waste. Additionally, the use of digital twins and simulation tools is allowing manufacturers to test and validate designs virtually before production, further streamlining the manufacturing process and accelerating time-to-market.
Drivers
Several key drivers are fueling the growth of the Additive Manufacturing with Metal Powders market. One of the primary drivers is the increasing demand for customized and on-demand production. Additive manufacturing allows for the rapid production of tailored components without the need for expensive molds or tooling, making it ideal for industries where customization is critical. This capability is particularly valuable in sectors such as healthcare, where personalized medical devices and implants are in high demand, and aerospace, where customized parts are often required for specific applications.
The growing emphasis on reducing material waste and enhancing sustainability is another significant driver. Additive manufacturing with metal powders is known for its efficient use of materials, as the technology adds material only where it is needed, minimizing waste and supporting environmentally friendly manufacturing practices. This aspect is becoming increasingly important as industries and governments focus on sustainability and the reduction of environmental impact. The ability to produce parts with minimal waste aligns with global trends towards greener manufacturing processes and supports the broader adoption of additive manufacturing technologies.
Technological advancements and innovations in additive manufacturing equipment are also driving market growth. The development of new and improved printers, software, and metal powders is expanding the capabilities and applications of additive manufacturing. Enhanced printer speeds, better resolution, and more reliable performance are making additive manufacturing more accessible and practical for a wider range of applications. Additionally, ongoing research and development efforts are leading to the introduction of new materials and processes, further expanding the potential uses of metal powder-based additive manufacturing and driving market expansion.
Market Challenges
Despite its promising growth prospects, the Additive Manufacturing with Metal Powders market faces several challenges. One of the primary challenges is the high cost associated with metal powders and additive manufacturing equipment. The prices of metal powders, particularly those with specialized properties, can be significant, and the initial investment in advanced additive manufacturing systems can be substantial. This cost barrier can limit adoption, particularly among smaller manufacturers or those with limited budgets. Additionally, ensuring consistent quality and performance across different batches of metal powders can be challenging, potentially affecting the reliability of the final products. Addressing these cost and quality issues is crucial for the continued expansion and widespread adoption of metal powder-based additive manufacturing technologies.
Market Players
1. 3D Systems Corporation
2. Carpenter Technology Corporation
3. Desktop Metal Inc.
4. EOS GmbH
5. ExOne Company
6. General Electric (GE) Additive (including Arcam AB & Concept Laser GmbH)
7. HP Inc.
8. Materialise NV
9. Renishaw plc
10. Sandvik AB
11. SLM Solutions Group AG
12. Stratasys Ltd.
13. Voxeljet AG
Report Scope
| Parameter | Additive Manufacturing with Metal Powders market scope Detail |
| Base Year | 2024 |
| Estimated Year | 2025 |
| Forecast Period | 2026-2032 |
| Market Size-Units | USD billion |
| Market Splits Covered | By Material, By Manufacturing Technique, By Application |
| Countries Covered | North America (USA, Canada, Mexico) |
| Analysis Covered | Latest Trends, Driving Factors, Challenges, Trade Analysis, Price Analysis, Supply-Chain Analysis, Competitive Landscape, Company Strategies |
| Customization | 10% free customization (up to 10 analyst hours) to modify segments, geographies, and companies analyzed |
| Post-Sale Support | 4 analyst hours, available up to 4 weeks |
| Delivery Format | The Latest Updated PDF and Excel Data file |
Market Segmentation
- By Material
- Alloy
- Stainless Steel
- Other Steel
- Precious Metal
- Other
- By Manufacturing Technique
- Powder Bed
- Blown Powder
- By Application
- Aerospace
- Automotive
- Medical
- Oil & Gas
- Other
- By Geography
- North America (USA, Canada, Mexico)
- Europe (Germany, UK, France, Spain, Italy, Rest of Europe)
- Asia-Pacific (China, India, Japan, Australia, Rest of APAC)
- The Middle East and Africa (Middle East, Africa)
- South and Central America (Brazil, Argentina, Rest of SCA)
Recent Developments
- Sep 2025: Oerlikon establishes a strategic partnership with TRUMPF Additive Manufacturing to expand its metal AM capabilities and integrate TruPrint 5000 systems.
- Aug 2025: Metal Powder Works secured a contract (AUD 1M) to ship a mobile containerized “DirectPowder” unit to the U.S. Naval Postgraduate School for on-site metal powder production.
- Jul 2025: Velo3D advanced its partnership with Amaero by moving forward with system-specific qualification of Amaero’s C103 niobium and Ti-6Al-4V powders, following a milestone by Auburn University’s NCAME.
- Jun 2025: Sandvik and Additive Industries launched a powder supply partnership enabling direct filling of Additive Industries’ PLT (Powder Load Tool) from Sandvik’s atomizer output.
- May 2025: Outokumpu delivered its first aerospace-grade stainless steel metal powder batch, marking its entry into the AM powder market.
- May 2025: Boeing added PyroGenesis’s “coarse” Ti-6Al-4V powder to its qualified materials list for additive manufacturing.
- Feb 2025: ATI commissioned a new vertically integrated metal additive manufacturing products facility combining printing, heat treatment, machining, and inspection under one roof.
- Apr 2025: DN Solutions launched its first metal additive manufacturing system, the DLX 450, capable of printing aluminium, titanium, and Inconel parts.
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FAQ's
The Global Additive Manufacturing with Metal Powders Market is estimated to generate USD 2.7 billion in revenue in 2024.
The Global Additive Manufacturing with Metal Powders Market is expected to grow at a Compound Annual Growth Rate (CAGR) of 21.1% during the forecast period from 2025 to 2032.
The Additive Manufacturing with Metal Powders Market is estimated to reach USD 12.5 billion by 2032.
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