Global Retort Pouches Market Outlook Report: Latest Trends and Growth Opportunities by Region

Published On: Feb, 2025
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Pages: 153

"The Global Retort Pouches Market Size was valued at USD 5.7 billion in 2024 and is projected to reach USD 6.0 billion in 2025. Worldwide sales of Retort Pouches are expected to grow at a significant CAGR of 5.9%, reaching USD 10.2 billion by the end of the forecast period in 2034."

Introduction and Overview

The retort pouches market has experienced significant growth in recent years, driven by increasing consumer demand for convenient, shelf-stable food products. Retort pouches are vacuum-sealed, heat-resistant bags that offer an extended shelf life while maintaining the freshness and nutritional quality of the contents. Originally developed as an alternative to cans, these pouches have become popular across various sectors, including food, beverages, and even non-food applications. Their lightweight and compact nature, combined with the ability to preserve food without the need for refrigeration, makes them an attractive choice for both manufacturers and consumers. The market is characterized by continuous innovation, with advancements in materials and packaging technologies further boosting their appeal.

The global retort pouches market is influenced by evolving lifestyle preferences and an increasing emphasis on sustainable packaging solutions. As consumers become more health-conscious and seek convenient meal options, the demand for retort pouches has risen. Additionally, the growing trend of on-the-go eating and the expansion of the ready-to-eat food segment contribute to the market's expansion. Manufacturers are focusing on enhancing the functionality and aesthetics of retort pouches, incorporating features such as resealable zippers and easy-to-pour spouts. This evolution is not only catering to consumer preferences but also addressing environmental concerns by introducing eco-friendly materials and reducing the overall carbon footprint of packaging solutions.

Retort Pouches Market Analysis 2025-2032: Industry Size, Share, Growth Trends, Competition and Forecast Report

 

Trade Intelligence for retort pouches market

Global Sacks and bags, incl. cones, of plastics Trade, Imports, USD million, 2020-24

 

2020

2021

2022

2023

2024

World

           4,872

           5,779

           6,014

           5,413

           5,696

United States of America

              489

              567

              584

              440

              493

Mexico

              279

              336

              376

              300

              346

United Kingdom

              303

              305

              349

              324

              328

Germany

              269

              338

              303

              295

              289

France

              243

              287

              294

              283

              270

Source: OGAnalysis, International Trade Centre (ITC)

- United States of America, Mexico, United Kingdom, Germany and France are the top five countries importing 30.3% of global Sacks and bags, incl. cones, of plastics in 2024
- Global Sacks and bags, incl. cones, of plastics Imports increased by 16.9% between 2020 and 2024
- United States of America accounts for 8.7% of global Sacks and bags, incl. cones, of plastics trade in 2024
- Mexico accounts for 6.1% of global Sacks and bags, incl. cones, of plastics trade in 2024
- United Kingdom accounts for 5.8% of global Sacks and bags, incl. cones, of plastics trade in 2024

Global Sacks and bags, incl. cones, of plastics Export Prices, USD/Ton, 2020-24

Source: OGAnalysis


Latest Trends

One of the prominent trends in the retort pouches market is the rise of eco-friendly and sustainable packaging options. As environmental concerns become increasingly important, both consumers and manufacturers are prioritizing packaging solutions that minimize ecological impact. Biodegradable and recyclable materials are gaining traction, reflecting a shift towards more sustainable practices. Companies are investing in research and development to create retort pouches from renewable resources, such as plant-based polymers and compostable films. This trend not only meets regulatory requirements but also aligns with the growing consumer preference for environmentally responsible products.

Another notable trend is the innovation in retort pouch designs to enhance convenience and functionality. Manufacturers are introducing features such as easy-tear notches, zipper closures, and ergonomic shapes to improve the user experience. These advancements cater to the increasing demand for user-friendly packaging that simplifies food preparation and consumption. Additionally, the integration of smart packaging technologies, such as QR codes and NFC tags, allows consumers to access product information, track freshness, and engage with brands in new ways. This trend reflects a broader movement towards enhancing the consumer experience through innovative packaging solutions.

The retort pouches market is also witnessing a surge in the adoption of pouches for a broader range of applications beyond traditional food products. Beverage manufacturers, for instance, are exploring the potential of retort pouches for packaging liquids like juices, soups, and sauces. The versatility of retort pouches, combined with their ability to maintain product quality over extended periods, makes them an attractive option for various industries. Additionally, the use of retort pouches in the pet food sector is gaining momentum, driven by the demand for convenient, nutritious, and shelf-stable pet food products. This diversification is expanding the market and driving growth across multiple segments.

Drivers

The growth of the retort pouches market is primarily driven by the increasing demand for convenient and ready-to-eat food solutions. As lifestyles become busier and consumers seek quick meal options, retort pouches offer a practical solution with their extended shelf life and ease of use. The ability to store food without refrigeration and the convenience of pre-cooked meals appeal to modern consumers who prioritize efficiency and portability. Additionally, the rise in outdoor activities and the growing popularity of camping and hiking have fueled demand for retort pouches as portable food containers.

Another key driver is the ongoing advancements in packaging technology. Innovations such as improved barrier properties, enhanced heat resistance, and more attractive designs are making retort pouches increasingly appealing to both manufacturers and consumers. These advancements contribute to better product preservation, extended shelf life, and overall product quality, which are crucial factors for success in the competitive packaging market. Manufacturers are also focusing on creating pouches with added functionalities, such as resealable closures and easy-to-open features, further driving market growth.

The push for sustainability in packaging is also significantly influencing the retort pouches market. As regulatory pressures and consumer preferences shift towards environmentally friendly solutions, manufacturers are adopting greener practices and materials. This includes the development of recyclable and biodegradable retort pouches, which address environmental concerns and align with the broader trend towards sustainable consumer products. Companies that invest in eco-friendly packaging solutions are not only meeting regulatory requirements but also enhancing their brand image and appeal to environmentally conscious consumers.

Market Challenges

Despite its growth, the retort pouches market faces several challenges that could impact its future trajectory. One major challenge is the high cost of advanced materials and production technologies. Developing and implementing innovative materials that offer enhanced functionality and sustainability can be expensive, leading to higher production costs. This, in turn, can affect the pricing of retort pouch products and potentially limit their appeal in price-sensitive markets. Additionally, the complexity of the manufacturing process and the need for specialized equipment can pose barriers to entry for smaller players in the market. These factors may hinder the market's growth and create challenges for companies striving to balance innovation with cost-effectiveness.

Market Players

1. Amcor plc
2. Sealed Air Corporation
3. Berry Global Inc.
4. Mondi Group
5. Sonoco Products Company
6. ProAmpac LLC
7. Huhtamaki Oyj
8. Coveris Holdings S.A.
9. Winpak Ltd.
10. Bemis Company, Inc.
11. FLAIR Flexible Packaging Corporation
12. Ampac Holdings LLC
13. Clondalkin Group Holdings B.V.
14. Constantia Flexibles Group GmbH
15. Glenroy, Inc.

Report Scope

Parameter

retort pouches market scope Detail

Base Year

2024

Estimated Year

2025

Forecast Period

2026-2032

Market Size-Units

USD billion

Market Splits Covered

By Type, By Material, By packaging type, By Application

Countries Covered

North America (USA, Canada, Mexico)
Europe (Germany, UK, France, Spain, Italy, Rest of Europe)
Asia-Pacific (China, India, Japan, Australia, Rest of APAC)
The Middle East and Africa (Middle East, Africa)
South and Central America (Brazil, Argentina, Rest of SCA)

Analysis Covered

Latest Trends, Driving Factors, Challenges, Trade Analysis, Price Analysis, Supply-Chain Analysis, Competitive Landscape, Company Strategies

Customization

10% free customization (up to 10 analyst hours) to modify segments, geographies, and companies analyzed

Post-Sale Support

4 analyst hours, available up to 4 weeks

Delivery Format

The Latest Updated PDF and Excel Data file

Market Segmentation

  • By Type
  • Stand-up Pouch
  • Flat Pouch
  • By Material
  • Polypropylene
  • Polyester
  • Aluminum Foil
  • Cast Polypropylene Film
  • Paperboard
  • Others
  • By Packaging Type
  • Shrink packaging
  • Die-cut lids
  • Skin films
  • Others
  • By Application
  • Food
  • Beverages
  • Pharmaceutical
  • Pet Food
  • Other End Users
  • By Geography
  • North America (USA, Canada, Mexico)
  • Europe (Germany, UK, France, Spain, Italy, Rest of Europe)
  • Asia-Pacific (China, India, Japan, Australia, Rest of APAC)
  • The Middle East and Africa (Middle East, Africa)
  • South and Central America (Brazil, Argentina, Rest of SCA)

Recent Developments 

  • Constantia Flexibles introduced a new mono-PP spouted retort pouch series that is fully recyclable and designed with high oxygen and moisture barrier properties.
  • ProAmpac expanded its portfolio with RT-4000, a high-barrier recycle-ready retort pouch engineered to maintain barrier performance through filling, retort, and shelf life.
  • American Packaging Corporation announced a large pouch capacity expansion to strengthen flexible pouching capabilities and meet rising demand.
  • Gualapack advanced the market presence of its spouted pouch solutions by partnering with a co-packer to drive adoption in retort and convenience food applications.

       

    

 

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FAQ's

The Global Retort Pouches Market is estimated to generate USD 5.7 billion in revenue in 2024.

The Global Retort Pouches Market is expected to grow at a Compound Annual Growth Rate (CAGR) of 5.9% during the forecast period from 2025 to 2032.

The Retort Pouches Market is estimated to reach USD 9 billion by 2032.

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